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 Engine

 

 Factory engines installed in Cabriolets

Engine

Code

Install

Period

Locations

Engine Type

Catalyzed/

OXS

Engine

Size

kW

Compress.

Ratio

Horsepower

Top

Speed

Lifter

Type*

Min. Fuel

Octane

MPG or

L/100km*

DX 8/82 - 7/92

CIS,

K-Jetronic

No/No 1.8L 82 10:1

112 @

5800 rpm

107mph

Solid

Hydraulic

98RON 8.7L

EG

1/79 - 7/82

CIS,

K-Jetronic

No/No

1.6L

81

9.5:1

110 @

6100 rpm

106mph

Solid

98RON

 

EJ

8/79 - 7/80

CIS,

K-Jetronic

Yes/Yes

1.6L

55

8.2:1

76 @

5500 rpm

93mph

Solid

91RON

 
EM

8/79 - 7/83

Carburetor No/No 1.6L 55  

75 @

5000 rpm

  Solid 91RON  

EN

8/80 - 7/83

CIS,

K-Jetronic

Yes/Yes

1.7L

57

8.2:1

78 @

5000 rpm

 

Solid

91RON

 

EW

8/83 - 7/92

Carburetor

2E2

No/No

1.6L

55

9:1

75 @

5000 rpm

96mph

Solid

Hydraulic

91RON

7.8L

EX

8/83 - 7/93

Carburetor

2E2

No/No

1.8L

66

10:1

90 @

5200 rpm

102mph

Solid

Hydraulic

98RON

8.5L

FA

1/79 - 7/79

Carburetor

34-PICT-5

No/No

1.1L

37

8:1

50 @

6000 rpm

 

Solid

91RON

 

FN

1/79 - 7/79

Carburetor

No/No

1.6L

55

 

 

 

Solid

91RON

 

FV

1/79 - 7/79

Carburetor

34-PICT-5

No/No

1.6L

48

7:1

65 @

5600 rpm

 

Solid

91RON

 
GG 8/79 - 7/83

Carburetor

31-PICT-6 or 7

No/No 1.1L 37 9.1:1

50 @

6000 rpm

  Solid 91RON  

GH

8/79 - 7/80

Carburetor

No/No

1.5L

48

 

65

 

Solid

91RON

 

HN

8/83 - 7/86

Carburetor

No/No

1.6L

55

 

75

 

Solid

91RON

 
HK 8/83 - 7/86

Carburetor

2E2, 2E3

No/No 1.3L 40 9.5:1

55 @

5400 rpm

  Solid 91RON  
JB 1/79 - 7/83

Carburetor

34-PICT-5

No/No 1.5L 51 8.2:1

70 @

5600 rpm

93mph Solid 91RON 8.6L

JH

8/83 - 7/93

CIS,

K-Jetronic

Yes/Yes

1.8L

70

8.5:1

95 @

5500 rpm

103mph

Solid

Hydraulic

91RON

9.9L

JJ 8/82 - 7/83

CIS,

K-Jetronic

No/No 1.8L 82 10:1

112 @

5800 rpm

  Solid 98RON  
KT 8/83 - 7/89

CIS,

K-Jetronic

No/No 1.8L 82 10:1

112 @

5800 rpm

116mph Solid 98RON  

RE

4/86 - 7/90

Carburetor

2E2

Yes/No

1.6L

53

9:1

98 @

5400 rpm

166kph

Solid

Hydraulic

91RON

9.6L

2H 8/89 - 7/93 Digifant Yes/Yes 1.8L 72 10:1

98 @

5400 rpm

102mph Hydraulic 91RON 9.6L

 

*NOTES:
  • All engines are 4-cylinder, 8-valve, transverse-mounted, SOHC, non-interference engines.
  • All engines have a firing order of 1-3-4-2 .
  • From 1984 to 1989, Cabriolets in North America received the same 1.8L, CIS fuel-injected engine as the Rabbit GTI.
  • Solid/mechanical lifters were installed up to 1987; hydraulic lifters installed from 1988 onward. The difference between the two: Solid lifter cylinder heads have 5 camshaft bearing caps, the hydro lifter cylinder heads have 4. NOTE: Hydro lifters cannot be used in a solid lifter head and vice versa.  Know what you have before buying parts!
  • Fuel mileage for European engines is based on a 5-speed transmission and a highway speed of 120km/h with the roof closed; North American fuel mileages listed are the EPA's original estimates.
  • Please see the Specifications Page for additional engine info and for engine/transmission cross-reference specs
  • Click here for camshaft specs.
  • How your engine works: http://www.familycar.com/Engine.htm  
  • = USA & Canada; = Europe (including UK)
 Engine code location

The engine code is located at the top of the block, at cylinder #3, just below the spark plug.  The engine below is stamped "JH".

 Definition of "transverse" and "non-interference"

Cabriolets have transversely-mounted engines.  This means that the engine has been rotated 90° from how an engine normally sits in the engine compartment; i.e. what is usually the front of an engine (where the belts are) is on the right side of the engine compartment. 

Furthermore, these engines, in stock form, are known as non-interference engines.  This means that the timing belt can break while the engine is running and not cause serious damage to the valves and pistons, provided that the engine is not running at a very high rpm when the belt breaks. 

The right/left sides of a car are based upon you sitting in the car, facing the engine compartment.  Therefore, the right side of the car = passenger side; the left side of the car = driver's side (those in RHD countries, the "driver's" and "passenger" sides would be reversed).

 Engine firing order & operating cycle

The firing order on all 4-cylinder, 8-valve Volkswagen engines is, as mentioned above in the tables: 1-3-4-2.  The rotor spins clockwise from the #1 cylinder wire, closest to the engine block, around to the #2 cylinder wire.

(If you happen to have swapped in a 9A engine, the firing order is still 1-3-4-2, but the rotation is counterclockwise from the #1 cylinder wire, closest to the engine block, around to the #2 cylinder wire.)

Volkswagen's 4-cylinder engines operate in a 4-stroke manner:

 

Stroke 1:

Induction

Stroke 2:

Compression

Stroke 3:

Combustion

Stroke 4:

Exhaust

Intake valve

open

closed

closed

closed

Exhaust valve

closed

closed

closed

open

Piston travel

downward

upward

upward

upward

Combustion

none

initial phase

combustion/post-combustion phase

none

CIS: Because CIS is a continuous injection system, fuel is built up at the intake valve until the valve opens allowing fuel to enter the combustion chamber.

 

Digifant: Digifant is a pulsed injection system; therefore, fuel does not enter the combustion chamber until just before the intake valve opens.

 

Each valve opens only once per rotation of the engine and all valves are closed twice per rotation.

 Diagnostic system & check engine light

Year

Diagnostic System

1980-1989, CIS

none

1990-1993, Digifant II

none

1991-1993 California Digifant I

OBD I

NOTE: Only Cabriolets equipped with Digifant I engines have the OBD I diagnostic port; furthermore, an OBD II diagnostic tool cannot be used to pull fault codes from an OBD I system unless it has the ability to connect to and pull codes from an OBD I system!

 

The check engine light usually means that there is a fault in the emissions system. Plug an OBD I scan tool (or use a bypass method -- coming soon) into the diagnostic port (under the shift boot),  pull the stored fault codes and cross reference them with the list of fault codes below and possible causes/remedies.

Code Fault Cause
4444 No faults recorded  
2212 Throttle valve potentiometer Defective potentiometer or wiring
2312 Coolant temperature sensor Defective coolant temperature sensor or wiring
2322 Intake air temperature sensor Defective intake air temperature sensor or wiring
2342 Oxygen sensor Defective oxygen sensor or wiring
2141 Knock sensor Defective knock sensor or wiring. Control unit not recognizing knock signal
2341 Oxygen sensor control exceeded Air intake system leaks, CO adjustment incorrect, sensor wiring
2323 Air flow sensor potentiometer Defective air flow sensor potentiometer or wiring
4411 Fuel injector Check fuel injector wiring
1111 Control unit Defective control unit
0000 End of fault code sequence  

 Motor mounts

Types:

Rubber vs. poly: Rubber mounts are OEM and cushion, or isolate, the engine vibrations.  Poly mounts are aftermarket and have a tendency to allow the engine vibrations to pass through to the chassis (i.e., you will feel the vibrations inside the car).

 

Symptoms of mount failure:

When motor mounts fail, the engine and transmission will rock causing very noticeable vibrations inside the passenger compartment (especially at idle), shifting issues, exhaust damage, and more.

 

 V-belts

1984-1993

No A/C, no P/S

9.5ux950mm

Alternator

026 903 137 C

No A/C, with P/S

9.5x730mm

11.2x866mm

P/S to water pump

Alternator

026 145 271

054 903 137

With A/C, with P/S

9.5x630mm

12.5x947mm

9.5x730mm

Alternator to A/C

A/C to water pump

P/S to water pump

027 903 137

068 260 849 G

026 145 271

With A/C, no P/S

9.5x630mm

12.5x947mm

Alternator to A/C

A/C to water pump

027 903 137

068 260 849 G

Timing belt

--

--

056109119A

1980-1983

No A/C, no P/S

9.5x950mm

Alternator

026 903 137 C

No A/C, with P/S

9.5x730mm

11.2x866mm

P/S to water pump

Alternator

026 145 271

054 903 137

With A/C, with P/S

9.5x825mm

12.5x1030mm

9.5x825mm

Alternator to A/C

Alternator

P/S to water pump

068 903 137 AQ

055 260 849 E

175 903 137 D

With A/C, no P/S

9.5x850mm

12.5x1025mm

Alternator to A/C

A/C to water pump

055 903 137

055 260 849 E

Timing belt

--

--

056109119A

 Gaskets

Valve Cover

Oil Pan

Other

It's wise to upgrade your 3-piece valve cover gasket to a 1-piece rubber gasket: You will need to install shoulderless studs, but no gasket sealant is required.  The rubber gasket is re-usable should the valve cover need to be removed, and rubber gaskets are more leak-proof. 

 

Order the upgrade kit from German Auto Parts.

 

NOTE: Late-year 1993 Cabriolets came stock with the one-piece rubber gasket and shoulderless studs.

 

It's wise to upgrade your cork valve cover gasket to a rubber one.  No gasket sealant is required and rubber gaskets are more leak-proof.

 

The rubber gasket upgrade is available at German Auto Parts.

 Oil and oil filters

Oil

Oil filter

Oil dipstick

This can be quite controversial; positive and negative comments are said about all oil types and brands.  Most agreed upon, however, is using 20W-50 in the warm summer months and 10W-30 in the cold winter months, or 15W-40 year-round (those in year-round warm climates can use 20W50 year-round). 

 

4.0L with filter change (fill the filter with oil before installing)

3.5L without filter change

 

The Oil Bible

 

Drain plug washer part #N0138492

Bosch (part #3421)*

K&N (part #2005; $13)

Mahle (part #OC 47; $5)

Mann (part #W719/5; $5)

Mobil-1 (part # M1-205; $12)

STP (part #S2870A)

Volkswagen (part #056115561G; $7)

Wix/NAPA (part #51088)

Fram*

 

 

 

* See the notes below.

1980-1988: the difference between the min. and max. marks is 1.0 L (1.1 US qt.)

1989-1993: the difference between the min. and max. marks is 0.75 L (0.79 US qt.)

Notes:

1) Contrary to common belief, all oil filters listed above, including Fram, have anti-drainback valves. Anti-drainback valves are built into the filters to prevent the filters from emptying upon engine shut-off when the filters are installed on engines requiring them to be "upside down".  Volkswagen's 1.5L, 1.6L, 1.7L and 1.8L engines installed in Cabriolets do not require this anti-drainback valve because the filters are spun on "right side up", thereby allowing gravity to retain oil in the filter (some proclaim that oil is siphoned out of the filter upon shut-off; this is true only for diesel engines).  The important valve that Cabriolet engines require is the bypass, or relief valve.  Should there be a restriction in the filter due to cold weather, contaminants, or thick oil, the low oil pressure present in the filter opens the relief valve allowing unfiltered oil to enter the oil passages in order to keep the engine lubricated (unfiltered oil is better than no oil at all).  All filters listed above, now excluding Bosch, have this valve; Fram, however, uses a rubber diaphragm (among other cheap parts), rather than a spring-loaded seal like the others do, hence it not being recommended.

2) Upon a recent trip to Checker Auto Parts, it was discovered that Bosch filters sold at Checker (and possibly elsewhere) have no valve whatsoever inside them.  As a result, Bosch filters are no longer recommended by this web site.  You are actually better off installing a Fram!

 Air filters
Fuel Injection Carburetor
Filter Part # Approx. Cost Filter Part # Notes
OEM 049 133 843 $10-15 OEM 055 129 620 A 1.5L, 1.6L, 1.8L
Mahle LX 259 $10 OEM 052 129 620 1.1L, 1.3L
Fram CA 3660 $7-10      
K&N

33-2002

99-5000 (recharge kit)

$50, but is permanent & requires maintenance; is said to increase horsepower slightly

     
 Oil on the air filter
Oil on the air filter is commonly referred to as "compression blow-by".  Oil is getting into the air passages via the main vent hose connected to the valve cover.  Some oil on the filter is normal; an air filter coated with oil is sometimes an indication of worn rings and cylinder walls. To reduce the amount of blow-by, clean the valve cover (including the vent screen) and air hoses and install a camshaft cover.

 Rabbit performance parts

Rabbit camshaft: up to '87s: Yes; '88+: No (use a cam

intended for an A3 8v ABA).  The exhaust from the cat-back

is slightly different, too.

Cam gear: same
Valve springs and retainers: same
Malifold and downpipe: same

 

Information courtesy of "-vertigo-" of VWvortex.com

Upgrades to CIS Cabriolets: same
Lower airbox and filter: same
Throttle body: same
Turbo / supercharger kit: same
Clutch: same

Tranny: same (well, close enough)
Shifter linkage: same
Brakes: same (again, close enough)
Strut bars: same
Engine mounts: same

 

 Testing the cruise control system

Check for vacuum leaks.  If the system still does not operate, use this procedure.

 

 Engine vacuum line diagrams

1980

CIS with EGR

1980-1983

CIS

1984-1987

CIS

1987-1989

CIS

1990-1993

Digifant

Carburetor

2E2

Cruise

Control

NOTES:
  • 1980 Rabbit Convertibles with EGR systems, follow the 1980 diagram; 1980 Rabbit Convertibles with OXS systems, follow the 1980-1983 diagram.
  • 1987 Cabriolets with VINs 21197 and higher, use the 1987-1989 diagram.

To find vacuum leaks: Use a nonflammable carb cleaner and slowly spray the vacuum hoses/tubes one at a time while the engine is running at idle.  When the engine stumbles, you've found the leak.  If a leak is found, do yourself and the car a favor and replace all of the rubber vacuum lines... preventative maintenance!  In addition to the vacuum lines, vacuum leaks can also occur at the following locations:

  • the idle adjustment screw (rubber O-ring disintegrates over time).

  • the fuel injectors (rubber O-rings crack and/or disintegrate over time).

  • the oil dipstick tube (the dipstick is not seated properly and/or the dipstick funnel is broken or missing).

Vacuum readings:

  • 20" Hg at idle, manifold

  • 0" Hg at idle, distributor

  • 10" Hg above idle, manifold & distributor

Vacuum line information:

Description Inside Diameter Outside Diameter Length VW Part No.
Plastic tube -- 4mm varies by car N 020 139 1
Rubber connection hose 5mm -- varies by car N 020 291 1

No need to pay exorbitant prices for vacuum line at the VW dealer (unless you need/want OEM lines); your local auto parts stores carry vacuum lines.

 IAT (intake air temp) sensors
CIS Digifant

Does not have one!

The IAT is located inside the mass-airflow sensor (MAF) on top of the air box.

This question is often asked by those who have bought, or are looking to buy, a performance chip. CIS engines are fuel injected mechanically and, therefore, do not have the electronic controls that Digifant engines have.  Buying a performance chip for your CIS-equipped Cabriolet is a waste of money, and if it somehow gets installed on a CIS engine, will do much more harm than good. You simply cannot chip a CIS engine!  Digifant engines, however, can be chipped to gain several hp's (Advanced Motorsport makes the best one for the Digifant engines).  CIS owners who want to increase hp's need to go about it mechanically, not electronically, by upgrading the exhaust manifold, downpipe, cat, cat-back, cold air intake (with K&N air filter), cam and cam gear, and installing a larger throttle body (click here for further discussion).

 Adding a cold-air intake

You can add a cold-air intake, but it depends on the type of intake you intend to install.  The cone-shaped filter-style intakes, for example, that sit inside the engine bay just off of the fuel distributor are not cold-air intakes. Instead, they suck in the heat produced by your car's engine. The same can be said for "Swiss-cheesing" the stock air box.  A proper cold-air intake for these cars is routed in such a way that outside air can be drawn in, much like the stock configuration.  In fact, you can modify the stock set-up to allow for the intake of more ambient air than the stock set-up provides; see the links on the How-To page.

 Oil pressure problems

Click here to read about the oil pressure system in these cars.

 

 Engine noises
Noise Type Sound Problem Remedy
Knocking Rapid, multiple knocks in rapid succession that have a high pitch; occurs only when the car is being driven at road speed and a sudden load is applied to the engine (extra fuel is sent to the pistons). Pre-ignition.  Fuel is igniting before the spark plug sparks due to carbon build-up in the cylinder head. The valves are being forced to move in the wrong direction at the wrong time, which is damaging the pistons. Switch to premium fuel for 6 months; after 6 months, switch back.  If the knock continues, see your mechanic; head work will need to be performed.
Knocking Deeper, slower, more rhythmic sound than pre-ignition knock.  This sound is heard immediately upon beginning to drive and varies with engine RPM. Rod and/or bearing wear (naturally with age of the engine, or prematurely). The internal space between the bearings has widen to the point that oil no longer completely fills that space.  Do not drive the car if this sound is heard! Have the car towed to your favorite repair shop.
Clicking Lighter sound than a knock, but also varies with engine RPM; can be heard at idle. Faulty lifters and/or debris. Sometimes debris frees itself and is flushed into the oil filter; replace the oil and filter.  If this doesn't solve the problem, one or more lifters will need replacing.
Squeak/squeal/chirp High-pitched squeal; your car sounds like a pissed-off pig. Belts are worn/loose/slipped/wet. A belt tensioner is faulty/worn.  A belt pulley is misaligned.  In some instances a faulty water pump will chirp. Replace worn belts; tighten loose belts; realign slipped belts.  Replace belt tensioners.  Replace/realign belt pullies.
Groan A deep, rhythmic groan or growl. The water pump is dying. Replace the water pump (and thermostat and coolant while you're at it).
 Symptoms of head gasket failure
Early warning signs Terminal symptoms
  • Oil in the coolant (brownish coolant and/or oil sludge in the coolant reservoir)

  • Coolant in the oil (produces a milky-like substance seen on the underside of the oil cap and in the oil in general)

  • Abnormal/unexplained loss of coolant

  • Overheating (sometimes intermittent)

  • Oil leak(s) around where the engine block mates with the cylinder head

  • Extremely high temperature readings (coolant temp gauge jumps to the right, then drops to normal*)

  • A long trail of steam out of the exhaust pipe (coolant is entering the cylinders); sweet (not in a good way) smelling exhaust

  • Oil will be converted to a substance resembling milky coffee

  • Over-pressurized cooling system causing hoses to burst and/or radiator/tank caps to blow off/leak

*The temperature will jump to "hot" when a pocket of super-hot steam envelops the gauge sending unit; when the gauge drops to normal that pocket of steam has been chased away by the coolant.  This can also indicate a cracked cylinder head as well as a failed head gasket.  One good reason to have this gauge: With just an "idiot light" for the coolant temperature like modern cars have, you'd never see this warning sign and by the time that red "idiot light" blinks, it'd be too late.

If early warning signs are leading you to suspect impending head gasket failure, have a repair shop conduct tests (or do the DIY test below) on the cooling system to verify possible head gasket failure (they'll check, in part, to see if combustion gasses are leaking into the cooling system which cause the system to over-pressurize).  Try not to allow the head gasket to blow completely or the cylinder head could become warped, among other internal damage.

DIY test: With the engine cold, attach a latex glove to the coolant expansion tank fill hole (early Cabriolets will use the radiator fill hole).  Leave the cap off and run the engine for a minute.  If the glove inflates, you've most likely got a leaking/blown head gasket (have a professional verify your findings).

 Symptoms of piston ring & valve stem wear
If the spark plugs are continuously getting fouled, chances are that oil is leaking into the cylinders, which indicates possible piston ring and/or valve stem wear.

 

 Pre-heat hose
The pre-heat hose runs from the air box over to a flange on the exhaust manifold.  If your car is missing this hose, it's not a problem unless you live in a cold climate.

 

 Cleaning the engine bay

A clean engine is a happy engine!  Why?  A dirty engine generally runs hotter than a clean one.  Therefore, keeping your engine bay and the engine itself clean should be part of your regular maintenance.  Additionally, keeping the underside of the hood tidy allows for quicker, easier leak detection (and your mechanics appreciate working on a clean engine!).  With a little work, your engine can look like this:

IMG_4229.jpg picture by jettncab

 

If you don't want it professionally cleaned up, you can do it yourself.  Using a combination of a steamer, a degreaser such as Simple Green® and a high-pressure washer along with a sponge, brush, scraper, toothbrush and/or towel should do the job with lots of muscle power.  Be sure to cover the electric and electronic components/connections with plastic bags before beginning.  Professional detailers recommend running the engine up to operating temperature before beginning; this softens up years-old hardened grease, oil, etc.  When working on a hot engine; a hot engine bay is no different than an oven... if you're not careful, you'll get burned!

 

Speaking of ovens: It's advised by professional detailers to not use oven cleaner to rid the engine of caked-on fluids.  Most oven cleaners are lye-based products made to break down organic material in your oven; these products will strip paint off of anything, damage plastics and rubber, as well as cause pitting to aluminum over time and, therefore, should not be used for engine cleaning.  Foaming engine cleaners, such as Gunk, are made specifically for cleaning engine bays and are a far better/safer choice.  Leave the oven cleaner in the kitchen, where it belongs.

 Engine swaps
Yes. Click here for compatibility information and click here for the great What Should I Swap In?! debate.

The table below is under construction.

Existing Engine

Swapping To

Fuel System /

Engine Management

Parts Required

Notes

1.6L/1.7L/1.8L, 8v

1.8L, 8v

JH

CIS CIS

Engine

(fuel pumps, fuel distributor if replacing 1.5-1.7L)

Straight swap into any year CIS Cabriolet.

1.8L, 8v

JH

1.8L, 8v

2H

CIS Digifant /

 

OBD I

(Digifant I only)

Complete engine

Wiring

ECU

Fuel pumps

Fuel filter

Not a straight swap due to the fuel injection systems.

1.8L, 8v

2H

1.8L, 8v

2H

Digifant /

 

OBD I

(Digifant I only)

Engine

Straight swap into any year 2H Cabriolet.

1.8L, 8v

2H

1.8L, 8v

JH

Digifant CIS /

 

OBD I

(Digifant I only)

Complete engine

Wiring

Jetronic ECU

Fuel pumps

Fuel filter

Not a straight swap due to the fuel injection systems.

 

 

 

 

 

1.8L, 8v

JH

1.8L, 16v

CIS

Complete engine

Larger (stock) air flow sensor

16v pressure plate

 

Splice motor's wiring harness

into existing harness

WUR/CPR mounts to driver's side of 16v's cylinder head.

Runs better with CIS-E.

Scirocco 16v system is best; straight swap. A2-based 16v systems will require custom exhaust down-pipe and relocation of fuel lines to passenger side or use of Scirocco in-take.

1.8L, 8v

JH

1.8L, 16v

Digifant II

Complete engine

16v pressure plate

 

Splice motor's wiring harness

into existing harness

Scirocco 16v system is best; straight swap. A2-based 16v systems will require custom exhaust down-pipe and relocation of fuel lines to passenger side or use of Scirocco in-take.

1.8L, 8v

JH

1.8L, 16v

CIS-E

Complete engine

Fuel distributor

Fuel pressure regulator

Fuel rail, engine sensors

ECU

Knock box

Wiring harness

16v pressure plate

 

Splice motor's wiring harness

into existing harness

Scirocco 16v system is best; straight swap. A2-based 16v systems will require custom exhaust down-pipe and relocation of fuel lines to passenger side or use of Scirocco in-take.

 

 

 

 

 

1.8L, 8v

JH

2.0L, 16v

CIS

Complete engine

Larger (stock) air flow sensor

16v pressure plate

 

Splice motor's wiring harness

into existing harness

WUR/CPR mounts to driver's side of 16v's cylinder head. Runs better with CIS-E.

1.8L, 8v

JH

2.0L, 16v

Digifant II

Complete engine

16v pressure plate

 

Splice motor's wiring harness

into existing harness

 

1.8L, 8v

JH

2.0L, 16v

CIS-E

Complete engine

Fuel distributor

Fuel pressure regulator

Fuel rail

Engine sensors

ECU

Knock box

Wiring harness

16v pressure plate

 

Splice motor's wiring harness

into existing harness

 

1.8L, 8v

JH

2.0L, 16v

ABA

Motronic /

 

OBD I

Block: OBD1 ABA
Crank: OBD1 ABA
Crank Bearings: ABA
Connecting Rods: OBD1 ABA
Pistons: 2.0L 16v
Rod Bearings: ????
Head: 1.8L 16v or 2.0L 16v
Oil Pan: ABA
Head gasket: ABA or 2.0L 16v

Throttle Body: G60 or Automatic 16v
Intake Manifold: 1.8L 16v or 2.0L 16v

Timing Belt: Eurosport ABA 16v
Idler/Tensioner Pulley: 9A 2.0L 16v
Oil Pump: 2.0L 16v
Oil Pump Drive: 2.0L 16v
Water Pump: 2.0L 16v
Water Pump Pulley: 2.0L 16v
Crank Pulley: 2.0L 16v
Alternator: 2.0L 16v
Alternator Pulley: 2.0L 16v
Alternator Belt: 2.0L 16v
Intermediate Shaft: 2.0L 16v

Fuel Pump: CIS
Fuel Filter: CIS
Fuel Pressure Reg.: G60
Spark Plugs & Wires: 16v
Distributor: 16v
Distributor Block Off: TT block-off plate

Optional Parts:

 

For High Boost Forced Induction: ABA pistons/ABA Rods
For Mild Boost Forced Induction: 9A pistons/ABA Rods
For High Compression: ABF Pistons/ABA Rods
For Stroker: 9A Pistons/TDI Crank

 

If you're wanting to run MK3 accessories:
Mk3 tensioner bracket
Mk3 alternator
ABA crank pulley, machined down
Non Power Steering Kit
Power Steering Kit

1.8L, 8v

VR6

Motronic /

 

OBD I

Complete engine

Transmission

CE2 wiring harness

Stiffer front suspension

Custom intake & exhaust

Tach adapter

Bigger brakes

100mm drive shafts/hubs

Relocate battery to trunk

Will require custom fabrication of front sub-frames and all motor mounts.

 

Oil pan will sit low to the ground; lowering suspension not recommended for daily drivers.

 

This swap is do-able, but not recommended, especially for first-time DIYers.

wtopw

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